• 3DFLH LASER HARDENING / QUENCHING SYSTEM
  • 3DFLH LASER HARDENING / QUENCHING SYSTEM
  • 3DFLH LASER HARDENING / QUENCHING SYSTEM
  • 3DFLH LASER HARDENING / QUENCHING SYSTEM
  • 3DFLH LASER HARDENING / QUENCHING SYSTEM
3DFLH LASER HARDENING / QUENCHING SYSTEM

———

Surface hardening for Moulds & dies: stamping die, extrusion die, forging die, die-casting die, plastic moulds, etc. Automotive: cylinder mould, gear box mould, door mould, trunk mould, bonnet mould, etc. Guideway, spindle, gear, tooling, mould, corrugator roll, etc.

3DFLH SERIES LASR HARDENING SYSTEM


Laser 3D processing system is new designed high-tech industrial equipment according to customer requirement. It integrates laser technology, optical technology, robot technology, precision mechanism, CNC control and processing technology, etc. for laser hardening purpose. It can realize line, plain, curve, and surface 2D and 3D processing on workpiece.

It adopts hi-tech advanced control system and actuating elements with high accuracy, strong anti-interference ability, and high reliable features. Easy to operate and maintenance. It is conformity to ISO standard. All components and units of measurement of various instruments adopt international unit (IS) standard. It is with proper structure with high rigidity, stability and durability.

It adopts most advanced technology with foremost function. Advanced core components, high advanced CNC system to ensure product quality and efficiency. Laser 3D processing system is conformity to international safety regulation and standard, turnkey project. Celestron Laser offers all sufficient components of 3D system, and provide detailed spares list and operation manual with detailed description.

38b35d133885e5e15e0dac04644d70b.png

Laser hardening advantage

High speed, no deformation, short cycling time, high efficiency, automatically processing, uniform hardness, without secondary CNC machining, saving tools consumption, decrease labour cost, decreasing molds machining time.

Huge and complex components, which is not convenient to dismantle and transport, onsite processing

Purified processing work, no pollution, no wasting gas, environmental protection

Small heating affecting area, small decarburization with laser hardening

Small and uniform microstructure, improve hardness 10%~15% times than regular hardening

Complex 3D processing, accuracy hardening, improve wear resistant property and anti-fatigue figures.


Materials and applications

Moulds & dies: stamping die, extrusion die, forging die, die-casting die, plastic moulds, etc.

Automotive: cylinder mould, gear box mould, door mould, trunk mould, bonnet mould, etc.

Petrochemical industry: large size rotor, turbine disc, spindle, etc.

Mining: guideway, spindle, gear, tooling, mould, corrugator roll, etc.

Transportation: bent axle, camshaft, cylinder sleeve, gear, etc.

Through laser hardening treatment by above parts, it remains internal toughness and improve surface hardness and abrasive resistance. Under laser phase transformation hardening and laser melting and consolidation,

It can be applied on materials: carbon steel, alloy steel, die steel, high-speed steel, nonferrous metals such as aluminum alloy, magnesium alloy, titanium alloy, nickel base alloy, etc. It should be gone through heat treatment and hardening, with stable second phase in chemical property. The solid solubility line has a certain slope, and is able to form supersaturated solid solution.


1647927883.jpg

1647927859(1).jpg


 Comparison with traditional hardening technology

Heat treatment
(Surface)
AdvantageWeakness
Laser hardening Small deformation, small thermal area, flexible light path and selective section processing. Controlled hardening depth, improve surface hardness, Fatigue life and wear resistance. Finish processing to moulds & dies, high working efficiency. No damage or dissolve after laser processing. Without additional secondary machine on machine tools, save cycling time, save tooling cost, save labour cost and improve production efficiency. Prevent surface from decarbonizing efficiently, and multi times hardening by laser. Prevent surface dehiscence to improve fatigue resistance. Uniform hardness by laser hardening and no need additional materials/medium.
Offline programming. Generate processing path automatically when input drawing to robot controller. Reduce onsite labour work, and save programming time. 
Price high 
Inductive hardening High working efficiency and relative deep quenched layerLarge thermal area and large heat input
Additional hardening medium
Traditional induction coil could not meet complex components hardening. Spend much time on design
Need extra CNC machining on machines tools, extra labour cost and machining cost
Long production cycle time, bigger deformation than laser. 
Flame hardening Low processing cost, flexible and movable processing Environment pollution, low production efficiency, nonuniform hardness, large thermal area and large deformation. Cause decarbonizing and surface dehiscence.
Extra CNC machining on machine tools, high consumption of toolings.
Large labour cost and material cost.
Long production cycle time 


Previous:Already the first

Related suggestion

Online consultation

Submit